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Originally Posted by MarioL I think you might be over complicating the process. If you can upgrade hardware, just do a fresh install and use the upgrade tools to "migrate" the config. If you can't do it like that, just get a box, install R62 and copy the config, put that one online, test, move to upgrade the original, etc. |
Once you move the new box in place (by moving cables) you've disconnected everyone connected. He wants a zero downtime upgrade and that's a necessarily complicated process.
You can do as Routerkid suggests, use the same OS / patch level etc. But there's one catch that may present a problem. For HA clusters to talk to each other there needs to be the HA software installed. During a new SPLAT install for a VPN-1 gateway, there's a question that asks "Will this gateway participate in a cluster?" If you said No to that question then you do not have that piece of the cluster HA software installed. You can install it after the fact, but I do not know if you need to reboot / cprestart for that change to take effect. If you don't have to reboot then you can do the zero downtime upgrade without any problems.
You can install this piece / see if its installed by running cpconfig. It'll be listed as "Enable cluster membership for this gateway" if its not installed or "Disable cluster membership for this gateway" if it is.
HTH